Products

MetalMAX

The MLI MetalMAX family of products has been in continuous development for over 30 years. It is used by most manufacturing industries – such as aerospace and defense, medical, transportation, consumer products, etc. – and by machine tool manufacturers and tool manufacturers.

MetalMAX is a necessity for those who want to optimize their machining performance, improve product quality while significantly reducing machining setup times and costs, and significantly decreasing machinery maintenance costs.

SOFTWARE

How to predict, measure, avoid and control vibrations

MLI MetalMAX offers the most comprehensive suite of tools for Dynamic Machine-Tool Characterization, specifically developed and dedicated to the analysis and optimization of machining vibrations.

MLI MetalMAX maximizes a Machine-Tool's productivity with diagnostic tools that make fast, accurate cutting performance predictions. It allows to optimize production output by identifying the optimal process parameters (cutting depths, speeds, feed rates), without the need for long and expensive trial and error testing campaigns.

TXF

TXFTM

Complete package for measuring and analyzing the frequency response of a system

Fully streamlined frequency measurement and analysis package; cutting performance analyzer of tools, components, fixtures, machine-tools and structures; generates process parameter constraint maps (PPCM/Stability Diagrams); calculates modal parameters; qualifies machine dynamics.

MORE DETAILS

Harmonizer

Harmonizer©

Tool for Vibration monitoring, analysis, tracking and optimization of cutting process

Vibrations monitoring, analysis and tracking of cutting process with Audio or Vibration sensor; Resonance and Chatter detection plus correction. Available for multiple platforms: portable, PC-based, or Machine-Tool NC-fixed.

MORE DETAILS

SpinScope

SpinScopeTM

Specialized in-process multi-channel vibration data acquisition and analysis package

Collects and analyzes multi-channel vibration data acquired during the processes using any type of sensor; allows complete monitoring and frequencies analysis on the machine tool or on the workpiece during machining, including chatter frequencies, resonance frequencies, calculation of velocity, displacements and forces; evaluates spindle dynamic health and efficiency, including bearings frequency analysis, spindle balance and other vibration behavior.

MORE DETAILS

MilSIM

MilSIMTM

Milling Simulation Software

Milling Simulation; It uses time-based simulation models; It uses inputs from direct measurements or from calculation of the frequency response (FRF - Frequency Response Function) from TXF or SPA respectively.

MORE DETAILS

SPA

SPATM

Finite element dynamic analysis software

Allows finite element dynamic analysis of the spindle and of the cutting systems; analyzes cutting performance based on calculation models rather than measurements.

MORE DETAILS

SpeedCast

SpeedCastTM

Software option for the automated analysis and optimization of milling machining parameters

Our easy-to-use, subscription-based tap-testing software option that automates the analysis process and outputs an interactive visualization of tool performance, the Tool Dashboard. Ideal for testing, comparing and fine-tuning milling tools

MORE DETAILS

KITS

Our MetalMAX hardware kit options include MetalMAX data acquisition and processing hardware, sensors, cables, adapters and complete accessories for effective and efficient industrial use in the field, including a rugged case for portability and easy maintenance of the equipment.

We provide complete systems, fully configured and ready to use, fully supported and guaranteed. The components we have selected over the years provide efficiency, robustness, quality and precision. Various sensor options and optionals are available to meet all measurement needs, different applications, and levels of accuracy required.

SpeedCast kit

SpeedCast Kit

Easy to use, minimal and practical handy-kit to collect data with a tap-test of the milling tools in your machines

Harmonizer Kit

Harmonizer Kit

Complete kit with microphone and sensor for Harmonizer, available in various configurations and options

MetalMAX Compact Kit

MetalMAX Compact Kit

Compact measurement kit for tap-test and Harmonizer system data collection

MetalMAX Kit

MetalMAX Kit

Complete equipment for professional tap-test and in-process data acquisition, available in various configurations and options

MetalMAX Toughbook Analyzer

MetalMAX Toughbook Analyzer

Fully configured and dedicated Toughbook (rugged industrial mobile computer) for MetalMAX instruments, modules and hardware

MetalMAX Components/Options

MetalMAX Components/Options

Wide range of components and sensor options and optionals, to meet all your measurement needs

TRAINING

We offer several training programs and options to help you master our solutions.

Training Programs

Webinars

Our online seminars provide basic information about MetalMAX instruments and specific usage of hardware and software, as well as presentations, industry application examples and case studies based on your specific interests and goals.

Basic Introductory Training

Basic introductory training option, delivered online or live at your facility, to help you get started using MetalMAX hardware and software effectively and productively.

SC SpeedCast

Comprehensive online Video Training lessons Option

Advanced Courses

Specialized and In-Depth Training Courses

  • HPMA: High Performance Machining of Aluminum/Aerostructure
  • HMAE: Dynamics of Hard Metal Machining for Aero Engine Components
  • CBMP: Constraint-Based Machining (CBM) for Shop Floor Professionals
  • SDHM: Dynamic Machine and Spindle Health Monitoring
  • Custom

Training Options

Web-Based Remote

Our most cost-effective option, remote training is preferred by users who want to maximize learning time and reduce travel costs. Our web-based training will incorporate live video and screenshare technology to ensure the learning experience is effective and efficient.

Your Facility

On-site training at your facility allows you to use your own machines, tools and components. By training with your own equipment and processes, MetalMAX technologies are well understood and implemented effectively and quickly.

Project Consulting

With project consulting, training is delivered by addressing a specific problem or project. Companies choose this option when they want to understand how the technology will be used in their facility and the results that can be achieved. This option is often chosen as a first step towards full MetalMAX implementation to help companies get started with a "pilot" project, which also allows them to understand how to effectively introduce the technology into their processes and procedures.

At MLI USA Facility

Training is also available at MLI's Chicago, Illinois training facility, located in the center of the United States, easily accessible to all international customers.

ALFALYBRA is the European Distributor-Partner of MetalMAX Technology